Scrap Tyre Waste Rubber Recycling Machine Continuous Pyrolysis Plant 50TPD
Most Advanced Tyre Pyrolysis Plant 1 Set
Application:Waste tyre to oil
Advantages:full auto,continuous production,save labour and energy,environmental
Model#: BJ &1.6m*13m*2 reactors
Capacity:50TPD
2.Process Flow Diagram

1.Our pyrolysis plant has auto feeding system. The material goes from underground to the feeder and then goes
into reactor,or you can use wind-feeding system,both of which is automatic operation.And no flying dust in
workshop at all.
2.We have energy saving technology:the fuel is heated at the bottom of the reactor indirectly (flame towards
to the ground),with 8 burners evenly installed on the reactor,which can transfers heat energy equally to the
reactor all around in 360 degree,so that materials in side of reactor could be pyrolysed equally and
completely.
3.At present, the biggest problem for continuous production of rotary reactor is thicken coking which will be
formed continuously when feeding materials are affected by high temperature in the reactor,
which must be
cleaned before rerunning next time, but also damages the equipment times by times.While we have good
technology of anti-forming of coke
in the reactor to ensure the continuous feeding and pyrolysis process, to
avoid the cleaning job inside of the reactor, so that will greatly extend the life of the equipment and also
increase production efficiency.
4.During heating process, the reactor will rotate automatically and slowly,regularly 3mins per round, the
material will pyrolysis completely after from one end to the other end.And the carbon black quality are much
better.The elongation rate of CB from our system is much lower than other continuous plants and batch
plants. And its toluene transmittance is not less than 95%,its granulation rate also nice around 85-90%.
5.The syn gas generated from our system will be re-used to support continuous heating. The fully continuous
system even dose not need any extra fuel once the system starts up. Because the syn gas will be far enough
for the heating purpose. It will save much of the fuel cost.
6,High oil yield technology.Generally,there is still big quantity of rest syn gas after burning,we have
technology to convert syn gas into fuel oil again,thus it will increase the oil yield rate to 42-48% (regular
rate around 40% only).
7.Oil distillation device integrated our system,fuel oil are primary distilled,there are 3 outlets of
distilled oil. They are heavy oil with color brown,medium oil with color orange and light oil with color
transparent.
8.With our special soft sealing technology,the whole pyrolysis plant is totally air tight without leakage
problem. So there is no harmful gas or odor coming out from the system. And the system has automatic
depressur-ization valve,so the pressure inside of the reactor wont never be dangerous.
9.Muti-graded discharging system with water jacked promise low temperature while discharging.All the carbon
black is discharged by 3 grades,from the last grade,CB final temperature less than 60ºC,which can be packed
in bags directly and no possibility of fire danger . So the whole workshop will be tidy and clean.
10. We use water pools for cooling only (not N2).The water are used circularly from equipment into pool,which
is totally eco-friendly and also will save a lot of cost per day.
11.Once start to first operation,it can continuously working for 8000hours. But we suggest 3 months a stop
for regular check or maintenance at least. Unlike the batch plant,which need to heat and cooling down the
reactor everyday,the plant easy to be broken because of heating and cooling,batch plant also very
dangerous,explosion accident happens every year.So fully continuous plants are safe and
service life much
longer than batch plant.
12. All of our system has passed the ISO,SGS and CE certificates.