HTYARNDYEING
TechnicalSpecifications:

Typesofyarns:Cotton,viscon,wool,acrylic,polyester,Kashmir,angora

Workingpressure:3.8Bar

Testpressure:6Bar

Workingtemperature:130°Catsealevel

Capacity:(intended)kg/charge

Constructionofmachine:Fullofmachineisstainlesssteel

Heatingtype:Indirect

Controlsystem:FullautomaticPLCcontrolled

1.CirculationPump:
HighcapacitatedpumpmadebycompletelyAISI316Lstainlesssteelcastconstruction.Thepumpisveryeasytohandleandmaintain.Itwasequippedwithsuitablemechanicalsealforpreventleaking.

2.Directionofthecirculation:
Thechemicalfluidwhichissenttothemaintank(boiler-dyeingtank)isdonebymeansofcirculationpump.Thediversionofthewaterfromintooutside(discharge)
andouttoinside(charge)iseffectedthroughapneumaticdrivenliquorreversal(flap)whichworksbothdirections.

3.HeatingandCooling:

AISI316Lqualitystainlesssteelrolledpipeswhichheatsoutoftheboiler(dyeingtank-MainTank)resistupto16Barsteampressure.

4.ChemicalTank:

Themainpurposeofchemicaltankismixingandheatingyourchemicals(caustic,peroxideetc.),dyesandwater.Chemicals,dyeingmaterialsandwaterwillbeheatedwithsaturatedvaporbyAISI316Lqualitystainlesssteelpipeswhichworkindirectly.Chemicalcontainerwillbeproduced1/7ratioofdyeingtank.

5.HeatingTime:

Under6Barsteampressure;'in20minutes',thetemperatureoftheliquidinthedyeingtankreaches100Cºfrom20Cºandalsoitreaches130Cºfrom100Cº'in20minutes'.Heatinggradientisequalto4Cº/min(Δt)

6.CoolingTime:

Onconditionthat;3Barpressureand10Cº;'in15minutes',theliquidtemperatureintheboiler(Maintank)reduces85Cºfrom100Cºwithcoolingwater.

7.Valves:

AllthevalvesarecontrolledbypneumaticallyandallthesurfaceswhichcontactwithchemicalliquidaremadebyAISI316Lqualitystainlesssteelmaterial.

8.InjectionPump:

It'smadebycentrifugalpumpwhichhasAISI316Lqualitystainlesssteelchassis.Itsupplieschemical(supplementary)liquidfromchemical(additional)tanktomaintank(Machine)underpressure.Atthesametime,itmakeslinearorbenddispensing(dosing)onconditionthatreceivingdatafromtheprogrammer.

9.MaterialCarriers:

Forusinginthemachinetotally2pcsforFullautomatic,cone(yarn)carrierwhichismadebyAISI316Lqualitystainlesssteelwillbegiven.Carrierscouldbemanufactureintwoformsfromstainlesssteel;tubeswhichhaveholesontheirbodies(perforated)orbarsshapedlikesword.

10.MachineController:

ELIARprogrammersareusedinfull-automaticmachines.

11.(DP)PressureDifferenceControlDevice:

Duringdyeingprocess,theliquidinthemaintank(dyeingtank)losespressurewhilethediversionofthewaterfromintooutside(discharge)andouttoinside(charge).Purposeofpressuredifferencecontroldeviceisfirsttosetthepressuredifferenceconstant,secondtopreventincorrectdyeingonthebobbins.(DP)isautomaticallycontrolledbythetransmitterforpressurestabilityofchemicalliquidduringdyeingprocessforcones.

12.Air-PadSystem:

Air-padsystemisstandardinthemachinewhichgivesaflexibilityindyeing.Byair-padsystemupto%50fromtotalcapacitycanbedyed.(Ex.For100kgmachineyoucandye50kg.inthesamemachine)Ourmaintank(DyeingTank)ismanufacturedaccordingto"AirPadSystem"Youneedanextrahalfcarrierforthisoperation.

14.ElectricalEquipment:

Wellknownmarkswillbeusedinelectricalcontrolpanelandonthemachine

15.ElectricalPanelPlates:

Panelsaremanufacturedwith304qualitystainless1.5mm.platematerials.

TECHNICALSPECIFICATIONSOFTHEELECTRICALPANEL

1.Thepanelsareisolatedwithstaticvarnishinordertosavethelife-timeofelectronicallydevicesandalltheotherproducts,againsttherust,moisture,waterandchemicalmaterialsinthedyehouseconditions.

2.Acoolingfanismountedontheelectricalpanelinordertocooltheelectricaldevices(programmerandfrequencydrivers)

3.Thepumpmotoriscontrolledviafrequencydriversandspeed(rpm.)couldbefollowedfromadigitaltachometer.

4.Machinetemperatureandsafetydrainagetemperaturecouldbefollowedandcontrolledfromdigitalthermostatsonelectricalpanel.


FULLAUTOMATICH.T.YARNDYEINGMACHINE

STANDARDTECHNICALEQUIPMENT&TECHNICALSPECIFICATIONS

MainTank(Machine)StainlessSteel316L

Chemicaltank(dye-additionaltank)StainlessSteel316L

Circulationpumpandelectricmotor316L

Materialcarrier1pcs.

HeatexchangerStainlessSteel316L/Drawnpipe

Chemical(Dye)containerwaterinletPneumaticvalve

Chemical(Dye)containerwaterdischargePneumaticvalve

Chemicalcontainer(Additionaltank)waterheatingPneumaticvalve

ChemicalcontainerMixerMechanic/Electricmotor

ChemicalcontainerLevelIndicatorP200

MainTankwaterinlet1Pneumaticvalve

MainTankDischargePneumaticvalve

Injection(Dosing)valvePneumaticvalve

InjectionpumpAutomaticdispensing

OverflowvalvePneumaticvalve

CompressedairdischargePneumaticvalve

HeatingvalveandcondensevalvePneumatic

Coolingvalveandcondensevalvepneumatic

Butterflyvalve(Suction)pneumatic

Butterflyvalve(Press)pneumatic

AirPadSystemAutomatic

Checkvalve(Safetyvalve)pneumatic

Levelindicator1unit

SpareMaterialCarrier1pcs.

Pressuredifference(ΔP)equipment1unit

Circulationpumpspeedcontrolunit(Frequencydriver-Inverter)ΔP–Invertercontrol

ControlpanelFullautomatic

MainTankwaterinlet2valvepneumatic

HTwaterdischargevalvepneumatic

Quickdischargingvalve(hot)pneumatic

Quickdischargingvalve(cold)pneumatic



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