Chemical gypsum powder production line

1st step: Feeding&conveyThe forklift put the raw material into the hopper ,and then from the hopper to the belt conveyor ,then from this belt conveyor to here ,also here another belt conveyor .this conveyor is sued to put the raw material into next step.

1st step: Feeding&conveyThe forklift put the raw material into the hopper ,and then from the hopper to the belt conveyor ,then from this belt conveyor to here ,also here another belt conveyor .this conveyor is sued to put the raw material into next step.

2nd step: Pre-DryingFrom the belt conveyor come into the hammer dryer ,(later i will show you the pictures)as you see for the chemical gypsum ,the two point is very important ,the surface water and the crystal water .so in the hammer dryer is used to take the surface water out , in the hammer dryer the temperature is very high around 400-500 degree ,and why have this step ? some factory don't have this step ,this step can make the gypsum liquidity .and then to the next step to the boiling furnace ,it can easy to calcinate ,so we have this step .

2nd step: Pre-DryingFrom the belt conveyor come into the hammer dryer ,(later i will show you the pictures)as you see for the chemical gypsum ,the two point is very important ,the surface water and the crystal water .so in the hammer dryer is used to take the surface water out , in the hammer dryer the temperature is very high around 400-500 degree ,and why have this step ? some factory don't have this step ,this step can make the gypsum liquidity .and then to the next step to the boiling furnace ,it can easy to calcinate ,so we have this step .

3rd step: Bad dust collector

The bag dust collector, the main function is recycle gypsum powder to reduce cost.

4th: CalcinationThe powder come into the boiling furnace (calcination ) to remove crystal water and remaining surface water.For our boiling furnace, the special is , all the parts inside ,we divide to 4 chamber. The first chamber we will provide very high temperature ,and this very high temperature is used to dry the left surface water and crystal water.

The second ,third ,fourth chamber use lower temperature to provide heat to remove there main crystal water. We use this method to keep the quality of the gypsum. So both part are very important and the gypsum quality depend on this two parts :Hammer dryer and boiling furnace. This part is called the calcining system.About the heat source: the coal-fired boiler or the natural gas burner provides heat. A part of the heat is supplied to the hammer dryer to remove the surface water, and part of the heat enters the boiling furnace to remove the remaining surface water and crystal water. At the same time, the remaining heat of the boiling furnace is recovered to the hammer Dryer . (the temperature of cooked powder is controlled at 80-100 degrees).So the heat usage is very high , more energy save ,other factory can not reach this temperature .

Features of this hot air boiling furnace technology1-Reduce investment2-Reduce maintenance cost3-Gypsum powder quality adjustable4-The installation period is short and area is small5-energy and power saving

Our chief engineer Mr. Xie is very famous in the gypsum field in China, and his technology is recognized in the gypsum powder industry, especially in the chemical gypsum field. Mr. Xie preside over lots of projects,especially large capacity.Only his technology could support project of capacity 400000 tons/year.Here is a little story about why our factory protect his technology as a secret.A lot of people in the industry are trying to steal his technology.Even few people tried to steal technology from our installation site.Of cause they failed.The technology is widely proved among the industry because of good quality,easy to operate,low maintenance rate,low energy consumption,and long service life.The most important is lots project owners reported the finished gypsum powder quality is very nice.Many gypsum board plant designate the powder produced by his equipment and technology.

Unique Advantage Of YuruiGeneral engineer has over 40 years of experience, and other main engineers all have over 10 years of experience in this field. We have the professional installation team who are professionals in this fieldWith over 100 projects in domestic and abroad markets, we can ensure you a successful project.We can arrange experienced engineers for 1-2 years to help customers to operate the plant100% success rate of domestic and foreign projects Abroad project visiting and,video visiting available.Over 15 years of experience in oversea market project service experience

Case 1:Project name:Natural gypsum powder&board projectProject capacity:Gypsum powder line: 150000 tonGypsum board line : 10 Million sqm/year Project technology:hot air technologyFor this project, our Chief engineer has only taken 5 days to run the whole gypsum powder production line and put it intoproduction after installation, and our customer also felt surprised on it. While some manufacturers need more than one month to finish it or even some are unable to run it for production.

Case 2:Project name: Gypsum powder&board projectProject capacity: 4 factory ,8 lines totallyIn 2008 year: gypsum powder line 50000 tons/year + gypsum board line 8000000 m2/yearIn 2009 year: gypsum powder line 150000 tons/year + gypsum board line 10000000 m2/yearIn 2012 year: gypsum powder line 150000 tons/year + gypsum board line 10000000 m2/yearIn 2018 year: gypsum powder line 300000 tons/year + gypsum board line 20000000 m2/yearSince 2008, the boss purchased 4 gypsum powder projects from us, with capacities ranging from 50,000 tons/year (2008) to 300,000tons/year (2018).He has now grown to become the largest producer of gypsum building materials in Indonesia, and the quality of his gypsum powdercan compete directly with the local Knauf factory and even sell at a higher price.

Case 2:Project name: Gypsum powder&board projectProject capacity: 4 factory ,8 lines totallyIn 2008 year: gypsum powder line 50000 tons/year + gypsum board line 8000000 m2/yearIn 2009 year: gypsum powder line 150000 tons/year + gypsum board line 10000000 m2/yearIn 2012 year: gypsum powder line 150000 tons/year + gypsum board line 10000000 m2/yearIn 2018 year: gypsum powder line 300000 tons/year + gypsum board line 20000000 m2/yearSince 2008, the boss purchased 4 gypsum powder projects from us, with capacities ranging from 50,000 tons/year (2008) to 300,000tons/year (2018).He has now grown to become the largest producer of gypsum building materials in Indonesia, and the quality of his gypsum powdercan compete directly with the local Knauf factory and even sell at a higher price.

Case 3:Chemical gypsum powder&POP projectThis is our chemical gypsum powder project in South Africa. The customer is a well-known local building material supplier. Theowner has been in the phosphogypsum industry for more than 40 years.project capacity:Gypsum powder line: 50000 tons/yearPlaster of Paris line: 30000ton /year

Case 4：project name:Chemical gypsum powder&POP projectproject capacity:400,000 tons/year-500,000ton /year 3-projecttechnology:hot air boiling furnace technologyThis project is one of our domestic projects with a large capacity of 400,000 tons. The raw material is chemical gypsum powder,and use the production process of hot air boiling furnace. This customer's factory is only 1 hour away from our company, and nowhe is currently building a second production line and its annual production capacity can be 500,000 tons.Actually we have succeeded more than 40 similar projects in our country.

If you want to start a gypsum project, what support could you get from our side?We ensure your project be successful 100% by the whole process service.

If you want to start a gypsum project, what support could you get from our side?We ensure your project be successful 100% by the whole process service.

How our service differ ?1-Rich experience :1) Experience in gypsum technology research since 19982) Experience of 100+ projects manufacture &install abroad and domestic2-Professional team1) Experts provide professional design for the project2) Market dept. members provide professional and efficient communication3) Experienced installation group gets projects into production quickly.4) the Whole group provide a powerful One-stop sourcing service3-Full range of services1) Pre-sales: full cooperation with pre-preparation work2) In-sales: on-time reporting of production progress3) After-Sales: Lifetime & 24h technical support4-Irreplaceable advantages1) Case projects visiting abroad on-site & online2) Training to workers & engineer