Enter Haojiang Intelligent's manufacturing "black light factory"

In the wave of transformation and upgrading from "Made in China" to "Intelligent Manufacturing in China," intelligent factories have become an important yardstick for measuring the core competitiveness of enterprises. It is not only related to production efficiency, but also directly determines the consistency, reliability and stability of large-scale delivery of products. For downstream companies that purchase core components for intelligent drives, the supplier's factory modernization level is an important window for assessing the value of their long-term cooperation.

Recently, the author had the opportunity to visit Haojiang Intelligent Technology Industrial Park in Qingdao and experience the manufacturing strength of this leading company in the field of intelligent drives up close. When you walk into the park, the first thing you see is a highly automated production scene. On the core board production line of the driver, the high-speed mounter accurately assembles tiny chips and components onto the circuit board, and then uses fully automatic optical inspection equipment to conduct accurate quality screening. The entire process is unsupervised, but in an orderly manner. According to the person in charge of production, the comprehensive turn-on rate of key equipment in this production line exceeds 90%, ensuring the efficiency and stability of the output of core components.

This vast industrial park is planned as multiple functional module areas. In addition to the standard mass production area, a flexible customized production area has also been specially established. Here, you can see that drive products tailored for different customers are being produced simultaneously. From the silent drive system of medical care beds, to the lift control module of high-end office desks, to the scene-based linkage controller of smart homes, differentiated needs can be achieved through modular design and parallel production processes. This ability of "mass customization" is the foundation for Haojiang Intelligent to serve diversified customers around the world.

The quality control laboratory is another impressive area. The environmental test chamber simulates various global climatic conditions from extreme cold to extreme heat, from high humidity to dry, where products are subjected to long-term aging tests. In the electromagnetic compatibility laboratory, equipment is testing the anti-interference performance of products in complex electromagnetic environments, which is also a key link in verifying the advantages of its exclusive RF communication protocol. Before each batch of products leaves the factory, they must pass these rigorous "examinations" to ensure that what is delivered to customers is reliable and tested products.

When it comes to delivery guarantee, the intelligent management of logistics and warehousing centers is equally critical. An intelligent warehousing management system has been adopted in the park to manage the entire process of material warehousing, storage, sorting and delivery through bar code, and is linked with the ERP system in real time. When a large order is placed, the system can instantly calculate the material gap and trigger a purchase warning, while optimizing production scheduling. In the finished product warehouse, boxes to be sent to Europe, North America, and Southeast Asia are neatly stacked, with labels and certification marks that meet the requirements of various countries clearly posted on them.

Another strategic measure to ensure delivery is the global layout of production capacity. The factory invested and built by Haojiang Intelligent in Thailand is not a simple copy of domestic production capacity, but an optimization and upgrade based on the characteristics of the Southeast Asian market. The Thai factory will focus on producing specific product lines that meet regional standards and needs, and form remote synchronization and support for R & D, process and quality with the Qingdao headquarters. This "dual-core driven" model allows the company to flexibly allocate production capacity, respond to trade policy changes and market demand fluctuations in different regions, and provide customers with more flexible delivery plans.

At the end of the visit, the person in charge shared a case: Last year, a well-known European medical bed manufacturer urgently needed a batch of customized drives for the global launch of its new products. From technical docking and sample confirmation to the delivery of the first batch of 100,000 orders, Haojiang Intelligent finally completed the project one week earlier than customers expected through cross-time zone collaboration between Qingdao and Thailand teams, ensuring a golden window for customers to launch new products. Behind this case is the result of the combined effect of its integrated R & D and manufacturing system, intelligent production management and global production capacity layout.

For downstream manufacturers, selecting suppliers means selecting comrades in the supply chain. A transparent, efficient and stable smart factory is undoubtedly the strongest confidence support given to comrades. Through Haojiang Intelligent's industrial park, we see not only advanced machines and factories, but also a mature operating system oriented by customer delivery, intelligent manufacturing as the engine, and a global perspective. This may be the deep code that allows it to continue to gain the trust of global customers in the fierce market competition.